Tips To Maintain Good Road Milling Teeth

Road milling is one of the most machine intensive activities in the construction. In fact, road milling is one of the construction works that rely heavily on the machine rather than human labour. That is why it is vital to ensure that the condition of the machine is maintained efficient working and constant output. Among the most important things that you need to consider is the condition of wear parts. But the most critical elements are the road milling teeth. There is no magic about maintaining road milling teeth, but you need to be smart. Here are main tips:

Observe the Quality

One of the most important things that you must ensure is the quality of the teeth. Whether you are making a replacement or buying a new one, you must ensure the quality of the teeth is the best the market can offer. It is recommended that the material used for the construction of the teeth be the best in the market. For instance, the tips of road milling teeth should be made from the tungsten carbide. The body should be constructed from a high-quality steel material, and its allow. That is one way you milling teeth will provide peak performance for longer.

Maintenance

Maintenance comes in two ways: you have the regular maintenance and the normal or periodic maintenance.  Unfortunately, most of the people opt for the periodic maintenance or the manufacturer recommended maintenance, which could be slated after a couple of months. That simply means that if a problem starts to develop it can only be identified or rectified during the next repair. That is why regular maintenance is recommended for the road milling machines. Having the condition of the teeth checked regularly will help you to identify faults before it is too late. So make sure the condition of the teeth is checked after every milling task.

Repair and Replacement

Repair and replacement are two different things when it comes to road milling teeth maintenance. If you find that your milling teeth have minor faults, then you should consider making the necessary repairs to ensure to keep them in good shape. But if you find out the fault is beyond repair, then it is prudent that you consider having a replacement for the teeth. Note that failure to make repairs and replacement of one or a couple of teeth affects the rest of the teeth and entire milling machine’s performance.

These Tips Improve your Road Milling Bits Lifespan

When it comes to road milling, road milling bits are some of the most exposed parts to wear. Since they are the main cutting tools, they are highly like to wear off faster than any other part. In fact, cutting tools makes a huge chunk of the maintenance cost in most of the construction companies. However, there are ways that you can go around it to ensure your road milling bits serves for longer.  In this article, we are going to explore some of the things that can help you improve the lifespan of your milling bits.

Milling the Right Surface

One of the major mistakes that most operators commit is milling any surface. It is a common problem with small contractors who are usually struggling with machinery capacity. But the practice ends up doing more harm to the investor rather than good. So if you have an asphalt milling bit and you end up using it on concrete surfaces, then you are like to increase the rate of wear and tear of the bits. So you must ensure that road milling bits are used for the right surface. Otherwise, you will end up increasing the rate of wear and tear of the bit and thus reducing its lifespan significantly.

Make repairs

Just like any other part, milling bits can also be repaired. In most cases, the bits are exposed to extremely harsh conditions and thus exposing them to a high rate of wear and tear.  For instance, you may find out that the carbide tip of the bit has been dulled or blunt after milling tough surfaces. In such cases, it may not be necessary to have to make a replacement, but a repair will work. You can have the bit tip sharped to ensure continued performance of the milling machine. But if the repair does not work or the damage is beyond repair; then you should consider replacing with a brand new.

Proper Milling

When it comes to actual milling, there are a few things that are important to consider. The most important of all is to ensure that it is done properly. The speed of the machine matters a lot, and it has an impact on the condition of the bits. The milling machine should be operated at a very considerate speed. But rushing or milling at very high speed puts a lot of pressure on the bits and this, it is likely to increase the level of wear. The result is a reduced lifespan of the milling bits.

Tips on How to Maintain Asphalt Milling Teeth

Whether you are doing pavement maintenance or preservation work with your milling machine, the condition of milling teeth while milling is a critical factor to consider. But how frequently should you have the teeth checked for faults? Well, some say after a few days or every day, but I would say that should be determined by the kind of milling job that you are doing. However, the best practice is to have the condition of the teeth, and the teeth holder checked every day. Unfortunately, some contractors either out of ignorance or shear negligence fail to take the necessary maintenance steps in their work. So how do you ensure that your milling teeth are in good condition? Well, here are the tips on how to maintain asphalt milling teeth:

Check the Every Day

One the major problems that most contractors find themselves in is experiencing be breakdowns now and then. But this can be traced back to negligence and more so assumption that everything is working out well. There is nothing like that when it comes to asphalt milling. You may have replaced teeth with brand new one, but this does not guarantee you anything. The teeth might become faulty the next as well. So you need to have the teeth checked every day to help you identify the problem before it is too late. Such measure will also help you avoid break down while working.

Replace Any Faulty Teeth Without Delay

One of the major mistakes that contractors make is avoiding asphalt milling teeth replacements. In some cases, contractors do not make a replacement if it is just a few teeth or one that need a replacement/s. This may appear as an economic decision, but the effect or impact spreads to the entire machine. First, it puts a strain on the remaining teeth and more so on the engine. The remaining teeth that are in good condition are overloaded, and the same goes for the engine. The result is an increased rate of wear and tear both the machine and cutting parts, and that’s how the machine lifespan is reduced.

Have an Expert Examination

Asphalt milling machines are extremely expensive thus they need extra care while handling them. The worst thing that you can do is leaving them inexperienced people to handle the maintenance work. Get experts to work on the equipment. People who have the necessary experience in handling such machines. That is the only that your asphalt milling machine can be guaranteed peak performance and extended useful life.

Best Practice for Cold Planer Attachment Maintenance

All cold planers attachments are designed to enable for minimal maintenance, especially if you invest in a new one. It is a practice that helps your milling machine to operate efficiently and at the same time produce maximum output. Unfortunately, most operators ignore most of the maintenance aspect of these machines by failing to follow the manufacturer‘s guidelines. The result of such negligence is poor performance of the machine and reduced lifespan. So, what are the best maintenance practice? Here is the best practices that will help you get the best out of cold planer machine.

Listening to the Noise of a cold planer

Listening to the noise of the cold planer is one of the basic and best practice maintenance tips. When you buy a new attachment, the only sound that you can get is that of the engine humming. That is the only sound that you should get from the machine. But with time, especially of the cold planer is not adequately maintained, it will start producing noises that. This is an indication that something is not right and you should have fixed immediately. If the problem is not fixed, it continues building and possibly result in breaking down of the machine. So, listening to the noise coming from the machine is one of the best maintenance practice.

The Picks Condition

When it comes to the picks or what many people refer to as cold planer teeth, then you have no choice but ensure their best condition. These are the main cutting parts, and if you don’t give them the attention that they require, then you can as well forget about peak performance and a maximum output of the attachment. You should note that the teeth wear off fast than other parts of the attachment and thus need to have it checked regularly. Note that the replacement time depends on the type of material that you are working on. So you need to have them checked regularly and mostly after the finishing working on a milling activity.

Leave no part Unchecked

The worst thing that you can do as an operator is to assume that other parts are okay. You have to ensure that every part of the machine has been checked. Check the cold planer teeth even if they are newly replaced and also the tooth holder. Any part of the attachment matters and that is why it is the best practice to have every part check.

Preventive Maintenance Tips for Your Asphalt Milling Machine Teeth

When it comes to Asphalt Milling Machine Teeth, there are few things that you need to get right. Among the most important is maintenance. No matter how good the quality of teeth your asphalt machine has, it will be nothing if you are missing out on maintenance. But there are different forms of maintenance though. The preventive maintenance is the most important one rather than waiting for the actual maintenance date.

Preventive maintenance is all about using your asphalt milling machine well to avoid break down. If you have no idea on how to go about it, we are going to look at some of the tips that can help you keep you milling teeth in good condition for longer. Try these preventive maintenance tips

Watch the Speed

Watching the speed of the asphalt milling machine while working is important when it comes to teeth maintenance. One major mistake that operators commit is trying to speed the machine so as to finish the task faster. What they don’t know the extent of the damage that they inflict on the machine and more so the teeth. Operating speed determines much of the wear. It is critical in the circulation of the teeth and other critical parts such as the teeth holders and the drum. Running at a maximum speed significantly reduces the lifespan of every component in the machine.

If the milling machine is operating at a very high speed, it will result in vibrations and excessive heat. The heat will slowly but in a very short eat away the protective carbide that keeps the asphalt milling teeth sharp and sturdy. The result will be massive wear of the teeth. The tooth becomes dull and blunt, and consequently poor machine performance. so check the speed of the asphalt machine carefully. Moderate speed is highly recommended.

Inspect Often

How often do you inspect you asphalt machine cutting parts? Well, this is another very important prevented maintenance measure, in most cases, some of the condition leading to machine break down could have been identified earlier if often inspection was done. So you need to have the teeth other parts including the teeth holder regularly inspected so as to ensure that you have maintained a good teeth quality and a peak performing machine.

These are two preventive maintenance tips that will help you improve the performance and the overall lifespan of your asphalt milling machine teeth.